How To Make A Lower Trailer Deck

Many things contribute to a low trailer deck, and often they conflict with other needs for the trailer.  Here is a list of ways to build a lower trailer deck — and some potential trade-offs for doing them.  This list is not complete by any stretch, but it covers the big ones.  Please add your insights in the comments.

As you read about ways to achieve a lower trailer deck, please keep this question “Why do I want a Lower Trailer Deck?” in the back of your mind.  Sure, it seems obvious, but sometimes our focus on advantages blinds us to a potential oops.  We discuss Value and Hiccups in this post.

Options For A Lower Trailer Deck

When planning a new trailer, (or converting a trailer) you can do a lot to minimize the trailer deck height.  This list has several options, so pick those that fit your needs, then customize the plans.  On the other hand, to lower an existing trailer, some options won’t work.  We have a * by items in the list that work for retrofit.

Also, please note that some items combine for added effect, while others are mutually exclusive.

  1. Choice of Axle *

    Not all axles are the same, and some types definitely have advantages for lower deck height.  Also read Axles 101.

    Axle Type

    There are many axle types, but we’ll discuss 3 here.

    Leaf Spring Trailer Axles
    Leaf Spring Style Trailer Axles (Straight Axles Shown)
    • Leaf Spring style axles have an axle beam that extends across the trailer.  The design of the frame is typically above that beam with clearance to allow suspension travel.  Many options exist for height — like Overslung vs. Underslung;  Drop (see below) vs. Straight;  Spring Length and Spring Arch;  Height of Spring Hangers (see below);  etc.  We’ll let you research more on the details.
    • Torsion Axles (typically) are also located under the trailer frame, but they attach directly to the frame which does not require suspension travel allowance.  Typically, torsions with neutral angle up give the lowest practical mounting.  See below because some other tricks exclude torsions.
    • Axle-Less suspension mounts independently on both sides of the trailer with (usually) no extra connection across (other than the frame members).  Read more on Axle-Less Suspension.
    • Other Types also exist, like this unique low profile suspension.  They are less common, so not the focus of this article.
    Drop Axle

    Drop axles are often associated with leaf springs, yet many types have a variation of “drop”.

    Trailer Torsion Axles
    Torsion Style Trailer Axles
    • Leaf Spring axles are often available with a 4″ drop which lowers the trailer deck 4″.  These are very popular, readily available and easy to retrofit for trailers with a leaf spring straight axle.  (For retrofit, sometimes the axle must get longer to fit the drop feature.  It depends on the fit.)
    • Torsion Axles have a neutral angle UP, or DOWN, or Zero.  Using a neutral angle UP effectively gives a “drop”, though not as much as 4″.  However, because they attach directly to the frame and don’t require suspension travel allowance under the frame, these can achieve a low trailer.
    • Some Axle-Less suspension units come with a drop, and many retrofit with an add-on to the existing axle-less suspension.  (For info about retrofitting from other axle types, read this.)
  2. Height of Axle Mounts

    Spring Hangers with Different HeightMost trailer axles have mounting options for height.  Leaf spring axles are the most common, and there are dozens of different mounting hardware options.  This image shows both a tall and a short spring hanger.  Obviously there are reasons for the tall ones, but for a lower trailer deck, use the short ones.  (Just make sure there is adequate space for axle movement – suspension travel – up and down.)

    Other axle types have mounting height options too — like Torsion axles come with either high and low mounting brackets.

  3. Choice of Wheels & Tires *

    Tires for the trailer are a big deal.  In general, the smaller the tire, the lower the trailer deck.  However, bigger wheels and tires will typically carry more.  Choosing tires is a balance — for a lower trailer deck, you want smaller diameter tires, but they must have capacity for the load.  Also smaller tires turn faster, so they can wear bearings more, and smaller wheels don’t allow as large a brake.

    Choose wheels and tires for load capacity first, then think about size.  If they won’t hold the load, then how does size even matter?  Explore both trailer specific tires and automotive tires.  Sometimes more plies allows a little smaller tire.  Sometimes a wider tire allows a smaller diameter.  And, sometimes you can go to a larger wheel with a lower profile tire for equal capacity.

    Lots of choices exist, but many yield only a marginal height reduction, so do your research.

  4. Bed in Frame

    Deck Recessed Into Frame For Lower Trailer Deck HeightMost trailers have the deck material on top of the frame.  One option for lowering the deck is to recess the deck into the frame.  Most of the Mechanical Elements utility trailers have the deck partially recessed into the frame so the deck top surface is even with or slightly below the main frame beams top surface.

    For an even lower trailer deck, consider placing the crossmembers under the main frame rails.  As in this image, the deck here is definitely lower.  The trade-off is the also lower crossmembers and potential spacing issues with axles and springs.

  5. Integrating the Floor into the Trailer Frame

    Tiny House Trailers have special needs for a low deck.  They also have some unique needs in the frame (space for water, waste, insulation and wires) that make some ideas less practical.  Looking at typical Tiny house floors, there are definitely opportunities for lowering the total floor height by integrating it into the frame.  Ideas about this are in the article on Tiny House Trailer Plans.

  6. Axle Mounting Off Frame Main Rails

    A more complex trick places the axle mounts to the side, just off the main frame rails.  We see this in the automotive world, like on trucks with leaf springs.  However . . . off-the-shelf trailer suspension parts space a little different.  Make sure there is strength, and room for suspension movement up and down.  You really don’t want the axle to hit the frame!  Also, this puts a torque on the main beams, so make sure that is offset with cross bars.

    A long trailer will probably have taller main beams — which increase trailer deck height.  If space is available, the axle mounts might be placed just off to the side of the main beams, vertically up a little.  That allows the main beams to pass on the side of the suspension rather than being right over the suspension.

    Note, this trick works with some leaf spring axles, and with some axle-less suspension, but not with torsions.

  7. Trailer That Raises And Lowers

    Again, this is a complex option.  Some trailers lower so the deck is nearly on the ground for loading, then raise up for travel.  Here’s a search that shows several things other people have done.

Lower Deck Trade-Offs

Choices that we make with the frame and with components usually have trade-offs.  Considering the advantages and potential hiccups of those choices is a balancing act.  As you work toward a lower trailer deck height getting the choices right will make a big difference in the pleasure of ownership.

Next up, read about the Value and Challenges with a low trailer deck height.  Or read about how to Make a Trailer Wider.  Thank you for visiting.

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